Pneumatic hose reels are fixed or transportable devices that can easily and automatically wind and unwind a hose that can carry fluids such as compressed air and cold water.
Practical, ergonomic and lightweight, hose reels are used in industry, agriculture, garages, workshops, construction sites, DIY activities, for both professionals and individuals. They provide effective protection for pneumatic hoses (projections, dust, deformations, crushing, cuts, etc.) and increase their durability, as only the necessary length of hose is unwound. As a safety device, they reduce the risk of accidents for operators by preventing them from tripping over hoses lying on the ground and increase work productivity by optimising space and task repetitiveness.
Hose reels usually consist of a swivel bracket that can be fixed to the wall, a drum (closed or open) that rotates around a shaft, a return spring for automatic hose retraction, and a hose stop that can be inserted at various points.
What are the 6 advantages of using a pneumatic hose reel?
Pneumatic hose reels offer several significant advantages, including:
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Hose Protection: Hose reels protect hoses from damage such as splashes, dust, deformation, and cuts, which helps extend their lifespan and reduce maintenance costs.
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Increased Safety: By keeping hoses neatly organized and preventing them from dragging on the ground, hose reels reduce the risk of accidents for operators by minimizing the chances of tripping and falling.
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Space Optimization: Hose reels help maintain orderly workplaces by avoiding clutter from unraveled hoses, which enhances safety and efficiency in cramped work environments.
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Time Saving: Thanks to their automated operation, hose reels allow for quick unwinding and winding of hoses, reducing the time needed to prepare and store equipment.
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Versatility: Pneumatic hose reels are used in a wide variety of industrial, commercial, and residential applications, providing a convenient and reliable solution for handling hoses in different contexts.
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Productivity Improvement: By facilitating access to hoses and eliminating potential obstacles in the workplace, hose reels contribute to increased productivity by enabling operators to focus on their primary tasks.
What are the main features of a pneumatic hose reel?
The choice of a pneumatic hose reel depends on several key factors to ensure that it will meet the specific needs of your application. Here are some steps to follow when choosing the right pneumatic hose reel:
- Operating Temperature: It can vary from -5 to +50°C. Check that the pneumatic hose reel is capable of withstanding the operating temperatures of your pneumatic system. This will ensure safe and reliable operation in all conditions.
- Housing Material: Plastic, high-strength plastic, aluminum, steel with epoxy paint.
- Hose Material: PU, KPU, black rubber, PVC/PU bi-material.
- Hose Color: Black, blue.
- Inner/Outer Hose Diameters (mm): from 5.5x8 to 12.5x17. Make sure the hose diameter matches the reel's specifications for efficient winding and unwinding.
- Working Length (m): L=5.5+1, 9+1, 10+2, 12, 15, 15+1, 16, 18, 19, 25. Choose a reel that can accommodate the necessary hose length for your application.
- Maximum Operating Pressure: Up to 18 bar (depending on the model). Check that the pneumatic hose reel can withstand the working pressures of your pneumatic system. This will ensure safe and reliable operation in all conditions.
- Weight: from 1.6 kg to 19 kg.
- Male and female BSP input and output connections.
Discover the SENGA range of pneumatic hose reels
- Operating temperature: -5°C / +40°C
- Maximum pressure (bar) : 12
- L = 5.5+1 (m)
- Weight: 1.6 kg
- ᴓtube : 5.5x8
- Plastic housing
- Blue extruded polyurethane hose
- Inlet connection for 6/8" diameter tube
- Outlet without connection with 6/8" diameter bare tube
> MT09 closed drum, standard series
- Operating temperature: -5°C / +40°C
- Maximum pressure (bar): 15
- Compressed air only
- L = 9+1 (m)
- Weight : 4.3 kg
- ᴓtube: 8x12
- High strength plastic housing
- Black polyurethane hose
- Outlet connection ¼'' male BSP
- Inlet connection: 1.5 metre bare tube
> MT15 closed drum, standard series
- Operating temperature: -5°C / +40°C
- Maximum pressure (bar): 15
- Compressed air only
- L = 15+1 (m)
- Weight: from 7.8 to 8.2 kg
- ᴓtube: 8x12 and 10x14
- High strength plastic housing
- Black polyurethane hose
- Outlet connections: ¼'' and 3/8'' male BSP
- Inlet connections: 1.5 metre bare pipe
> MT16 closed drum, standard series
- Operating temperature: -5°C / +50°C
- Maximum pressure (bar) : 15
- L = 16 (m)
- Weight : 10 kg
- ᴓtube : 12.5x17
- High resistance plastic housing
- Blue KPU polyurethane hose
- Outlet connection: ½'' male BSP
- Inlet connection: 1.5 meter bare pipe
> MT25 closed drum, standard series
- Operating temperature: -5°C / +50°C
- Maximum pressure (bar) : 15
- L = 25 (m)
- Weight : 10 kg
- ᴓtube : 10x14
- High resistance plastic housing
- Blue KPU polyurethane hose
- Outlet connection 3/8" male BSP
- Inlet connection: 1.5 meter bare pipe
> MT10 closed drum, aluminium housing
- Operating temperature: -5°C / +40°C
- Maximum pressure (bar) : 12
- L = 10+2 (m)
- Weight: 10 kg
- ᴓtube: 8x13
- Cast aluminium housing, oven-painted
- Blue PVC/PU bi-material hose
- Outlet connection in 1/4'' male BSP cyl.
> MD10 closed drum, steel housing
- Operating temperature: 0°C / +40°C
- Maximum pressure (bar) : 18
- L = 12 (m)
- Weight : 8 kg
- ᴓtube : 8x12
- Steel housing with epoxy paint
- Blue polyurethane hose
- Connection ¼'' male BSP outlet / 3/8'' female BSP inlet
> MD15 closed drum, steel housing
- Operating temperature: 0°C / +40°C
- Maximum pressure (bar) : 18
- L = 15 (m)
- Weight : 19 kg
- ᴓtube : 10x17
- Steel housing with epoxy paint
- Black rubber hose
- Connection outlet 3/8'' male BSP / inlet 3/8'' female BSP
Conclusion
In conclusion, pneumatic hose reels serve as indispensable tools in various industries and settings, offering practical solutions for managing hoses efficiently. These devices not only protect hoses from damage but also enhance safety, productivity, and workspace organization.
By keeping hoses neatly wound and preventing them from lying on the ground, pneumatic hose reels minimize the risk of accidents for operators, thereby ensuring a safer working environment. Additionally, they optimize space utilization and facilitate task repetitiveness, ultimately leading to improved productivity and efficiency in both professional and personal settings.
When selecting a pneumatic hose reel, it's essential to consider factors such as operating temperature, housing material, hose material, diameter, length, maximum pressure, weight, and connection type to ensure it meets the specific requirements of the application.
The SENGA range of pneumatic hose reels offers a variety of options to suit different needs, from compact and lightweight models for air blowguns to heavy-duty reels with steel housings for demanding applications. With features designed for durability, ease of use, and performance, these hose reels provide reliable solutions for hose management in diverse environments.